Overview

RFID Work in Process (WIP) systems offer advanced solutions for real-time tracking and management of items throughout manufacturing and production lifecycles. These systems enhance productivity, ensure accurate inventory control, and improve visibility into shop floor operations. Widely used across sectors such as automotive, electronics, textiles, and pharmaceuticals, WIP systems help reduce human error and downtime.

With cutting-edge design and extensive applications, GAO RFID Inc. supports Indian industries with these highly adaptive systems. Backed by robust R&D from our headquarters in New York City and Toronto, we ensure technical excellence, rapid deployment, and strong support, both remotely and onsite.

What is RFID Work in Process (WIP)?

RFID Work in Process (WIP) refers to the use of Radio Frequency Identification technologies to track, manage, and optimise the flow of materials, assemblies, and subassemblies through each stage of the manufacturing process. Using RFID tags attached to components or workpieces, real-time data is captured and shared with management systems, enabling accurate tracking of location, process stage, and production time.

In India, RFID WIP systems are implemented in a wide range of industries. For example:

  • In automotive plants in Pune, components are tagged and tracked through stamping, welding, and final assembly.
  • In textile units in Tirupur, RFID enables batch-level tracking from dyeing to packaging.
  • In pharmaceutical facilities in Hyderabad, RFID WIP ensures compliance with regulatory requirements during the formulation and packaging stages.

GAO RFID’s systems are built to handle harsh industrial environments and support integrations with MES, ERP, and SCM systems. We provide customisable reader networks, passive or active RFID tags, and advanced software dashboards to help Indian manufacturers boost productivity and traceability.

International Standards and Indian Regulations

International Standards Complied By RFID WIP Systems:

  • ISO/IEC 18000-6C (UHF RFID Standard)
  • ISO/IEC 15961 & 15962 (RFID data protocol standards)
  • GS1 EPCglobal Gen2
  • ISO/IEC 29167 (Security in RFID)

Indian Regulations:

  • WPC Approval by Department of Telecommunications (DOT)
  • RFID Frequency Allocation in India (865–867 MHz)
  • BIS Compliance for IT and RFID devices

Common Applications in India:

  • Automotive component tracking
  • Real-time production monitoring in electronics
  • Pharmaceutical batch management
  • Textile processing and packaging traceability
  • Assembly line status monitoring in machinery plants
  • Custom and logistics tracking in export facilities

GAO Case Studies

Chennai, Tamil Nadu:
An electronics contract manufacturer implemented GAO’s RFID WIP system to track circuit board progress in multiple assembly zones, resulting in reduced processing delays and real-time visibility.

Ahmedabad, Gujarat:
A textile export firm deployed RFID tags on fabric rolls to manage dyeing and packaging across three floors. Manual tracking time was cut in half, and the audit process improved significantly.

Bangalore, Karnataka:
An automotive supplier used RFID WIP solutions to monitor engine parts from raw forging to final inspection. This allowed error detection at earlier stages and enhanced compliance reporting.

Hyderabad, Telangana:
A pharma unit adopted RFID WIP systems to ensure traceability during the formulation, blending, and filling stages. This helped meet Indian and international compliance with minimal production disruption.

Pune, Maharashtra:
A heavy machinery manufacturer integrated GAO’s RFID readers at welding and painting bays. This reduced bottlenecks by giving floor managers instant access to work status updates and location tracking.

 

GAO RFID Inc. provides these systems with robust R&D, ensuring reliability, scalability, and technical excellence to help industries achieve their IoT goals.

Our products are in stock and can be shipped overnight within India from one of our local warehouses. If you have any questions, our technical experts can help you. Please fill out this form or email us.

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